Electroweld Pneumatically Operated Battery Tab Spot Welder 5KVA (BSP-5P)
Product Details
Electroweld industries is a leading manufacturer of resistance welding equipment, serving the industry for over 45 years. Our welding machines are designed to provide a production solution at an affordable price while ensuring reliability and low cost maintenance.
Electroweld Pneumatically Operated Battery Tab Spot Welder 5KVA @ 50% Duty Cycle (BSP-5P) (Weldability: 0.03mm-0.45mm, 26-49 SWG, 27-48 AWG)
*Weldable Materials-Stainless Steel, Brass, Phosphor, Bronze, Nickel, Alloy Steels
Applications:Ā Specially designed for making precision spot welds required for battery tab welding application. Main application is spot welding tabs or straps to nickelācadmium, nickelāmetal hydride or Lithium-ion battery cells to make batteries. The cells are joined by spot welding thin nickel straps to the battery terminals. Spot welding can keep the battery from getting too hot, as might happen if conventional soldering were done.
-Battery tab welding
-18650 battery pack welding
-18650,26650, 32650 cylindrical Li-battery for EV applications
-E-bike battery welding
-Mobile power bank manufacturing, etc.
Electroweld Pneumatically Operated Battery Tab Spot Welder 5KVA @ 50% Duty Cycle (BSP-5P) (Weldability: 0.03mm-0.45mm, 26-49 SWG, 27-48 AWG)
Users Include: Users include manufacturers of custom battery packs, for battery pack rebuilding, battery cell tabbing, welding alkaline battery tabs, welding for lithium type cell.
Welding Functionality: The welding process consists of welding of thin nickel plates which connect one battery cell to another in a battery pack using the Battery Tab Spot Welder. This machine uses a dual pulse feature which produces a clean, strong and repetitive weld. The first weld heats the surface and eliminates the contaminant to seat the welding electrode tips. The second pulse produces a second strong weld.
Salient Features: Homogeneous welding spot, small spark, and no black spots. Continuous/variable spot welding with high reliability and excellent performance.
Construction : All machine components fitted on a 1475x860x1350 steel table. Ruggedly designed welding head carrying the upper and lower electrode arms and spring control mechanism fitted on the table. Air cooled Transformer, timer and primary contactor housed in an attractively finished sheet metal steel box mounted on the rear side of the table. Connections from transformer output terminates to the welding head by means of a path of heavy duty cables. Specially designed low leakage reactance, air cooled transformer having specially insulated coils
Adjustment of Electrode Force:Adjustment of Electrode Force via integrated air pressure regulating valve. Upper electrode actuated via a quick follow through device by a heavy duty two-way pneumatic cylinder, controlled by a electrically operated 4-way solenoid valve. Compressed air at 15 to 80 psi (1.06 - 5.62 kgs/cm2) acting on the pneumatic cylinder provides the necessary electrode force.The force adjustment with the electrode is very accurate. The electrode holder is of rugged design for long life and heavy welding cycle operation.
Current Control:Ā Current Control by Transformer Taps. Welding Transformer primary winding provided with taps to allow adjustment of welding current in 6 steps from 55% to 100%. The current can be reduced for the sensitive parts in welding process.
Weld Initiation: Weld Initiation by means of Foot Switch connected to low voltage safe initiating circuit. Machine provided with air filter, air lubricator, air pressure regulating valve with gauge throttle valve to prevent the initial impact on electrode closing and all internal air connections
Electronic Control: 4 sequence timers provided for squeeze, weld, forge and off or repeat operations. We use double pulse for the improvement in clamping.
Electroweld Pneumatically Operated Battery Tab Spot Welder 5KVA @ 50% Duty Cycle (BSP-5P) (Weldability: 0.03mm-0.45mm, 26-49 SWG, 27-48 AWG)
*Weldable Materials-Stainless Steel, Brass, Phosphor, Bronze, Alloy Steels
* Power Requirement is 220V AC 50/60Hz or 415V AC 50/60Hz(Price includes customization as per requirement before shipping)
**Spot Welders upto 30KVA can operate on either 2 Lines/Phases 220V (+10%/-10%) or 400V (+10%/-10%) 50/60Hz
***Spot Welders greater than 30KVA can only operate on 2 Lines/Phases 400V (+10%/-10%) 50/60Hz
** Standard Throat Depth is 6" or 150mm (Customizable to 6ā / 8ā)***Standard Electroweld MicroController Timer with 4 sequence timers provided for squeeze, weld, forge and off or repeat operations
****Additional set of spares and consumables can be quoted to be added to the shipment as required
Note: * Maximum material welding thicknesses are always estimates. Variables such as Electrode Throat Depth, Electrode Throat Clearance, tooling, shunt or cable length, welder distance from primary, and other compounding variables can positively or negatively affect this number.
The weldability of your application can be checked with the Electroweld KVA-mm-SWG-AWG Mapping Table for MS/SS available HERE
The Electroweld Projection Spot Welder Weldability Table with SWG-mm-KVA Mapping is available HERE
The Electroweld Projection Spot Welder Weldability Table with AWG-mm-KVA Mapping is available HERE
Operational Video for the Electroweld Pneumatically Operated Battery Tab Spot Welder
Electroweld Pneumatically Operated Battery Tab Spot Welder YouTube
Operational Video for the Electroweld Pneumatically Operated Battery Tab Spot Welder (Electroweld Authorized Dealer Video)
Electroweld Pneumatically Operated Battery Tab Spot Welder YouTube
Listed price includes supplier paid shipping via CIF ā Cost, insurance, and freight (named port of destination).
Any additional brokerage, customs, and duty fees associated with international shipments are the customer's responsibility and are not included
All return shipments including international return shipments would be at the cost of the buyer
We accept Paypal
The Warranty Information for ELECTROWELD INDUSTRIES products is availableĀ HERE
The TERMS & CONDITIONS for ELECTROWELD INDUSTRIES products is availableĀ HERE
Standard Incoterms Information on included shipping to destination port via CIF (Cost, insurance, and freight) is available HERE
- The machines will be shipped 2-3 weeks after clearance of payment.
- Shipping times may vary depending on any custom modifications and complexity of the request.
- Shipping times may vary depending on larger than 2 Qty of machines ordered in a shipment
- Additional spares and consumables can be ordered separately to be shipped together with the machines
- Standard one year warranty with the faulty machine shipped to factory and back to buyer after repairs both at buyers expense
- Cost, insurance, and freight (CIF) is an expense paid by a seller to cover the costs, insurance, and freight of a buyer's order while it is in transit. The goods are exported to a port named in the sales contract. Until the goods are fully loaded onto a transport ship, the seller bears the costs of any loss or damage to the product. Further, if the product requires additional customs duties, export paperwork, or inspections or rerouting, the seller must cover these expenses. Once the freight loads, the buyer becomes responsible for all other costs.
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Frequently Asked Questions (FAQ's) :
For Price Quote Requests please send an emailĀ with your welding machine requirements to sales@electroweld.com
or
Submit the Price Quote Request via the following link:
For direct help with selecting the right machine for your welding requirements and application you can also Book an Online Zoom Meeting with our Electroweld Sales Engineers or Call Us directly at the phone numbers listed below.
Electroweld Industries
5, Hira Compound, R.C Marg, Chembur, Mumbai, INDIA - 400074
Call (India Office): +91 222 522 6180, +91-9702579330
Mobile/Whatsapp: +91-9820160332
Call (USA/Mexico Sales): +1 (214)-636-3048
Email:Ā sales@electroweld.com
Drop us a line and weāll get back to you as soon as possible
An online order can be placed directly on theĀ Ā Electroweld Online Store by adding your Machine to the Cart and completing the order forms during the checkout process.
Note: At the end of the checkout process you will have the option of completing the payment via Paypal or you can choose to place the online order without the payment details. We will contact you separately on receiving the online order and discuss the payment method offline.
or
Purchase Order can also be directly submitted via sales@electroweld.comĀ or Fax: + 91-22-25272731.
For ordering parts please send an email to sales@electroweld.com with the Machine Model Number and the requested Part Name/Number (or picture of the part). We will revert back with the part pricing and order completion details.
Note: The machines will be available for shipping FOB / CIF Ex-Works , 4 weeks after clearance of payment. We can only put your order into production once the payment has been cleared.
Payments can be processed either via PAYPAL using the link: https://paypal.me/electroweld74
OR
Request Payment Instructions for Wire Transfer or Cashiers Check when submitting your purchase order by sending an email to sales@electroweld.com
- The order will ship as per our quotation post receipt and clearance of payment. Shipping times may vary depending on any customization of the machine needed for your application and any additional charges will be added to the final invoice. Please send any customization requests to sales@electroweld.com
- For International Orders the listed price includes supplier paid shipping via CIF ā Cost, insurance, and freight (named port of destination). FOB or DAP quotes available on request
- Cost, insurance, and freight (CIF) is an expense paid by a seller to cover the costs, insurance, and freight of a buyer's order while it is in transit. The goods are exported to a port named in the sales contract. Until the goods are fully loaded onto a transport ship, the seller bears the costs of any loss or damage to the product. Further, if the product requires additional customs duties, export paperwork, or inspections or rerouting, the seller must cover these expenses. Once the freight loads, the buyer becomes responsible for all other costs.
- Any additional brokerage, customs, and duty fees associated with international shipments are the customer's responsibility and are not included.
FREE International Shipping to your nearest port via sea shipment (CIF-Named Port of Destination). This ensures your end cost of shipping is equivalent to buying your machine locally from a dealer in your country. Separately shipping costs for all local orders within INDIA are quoted during Invoicing
- Machines are usually ready to ship within 4-weeks of Payment Clearance. Additional time might be taken for certain complex customization requests.
- We send actual videos of operation, showing the working of your machine and welding of any sample parts as per your requirements to the email address on the invoice before shipment.
- We also ensure that the machines are crated and packed as per shipping requirements to your country of delivery.
- Tracking details will be sent out via Email or SMS when available.
- For International Orders the listed price includes supplier paid shipping via CIF ā Cost, insurance, and freight (named port of destination). FOB or DAP quotes available on request
- Cost, insurance, and freight (CIF) is an expense paid by a seller to cover the costs, insurance, and freight of a buyer's order while it is in transit. The goods are exported to a port named in the sales contract. Until the goods are fully loaded onto a transport ship, the seller bears the costs of any loss or damage to the product. Further, if the product requires additional customs duties, export paperwork, or inspections or rerouting, the seller must cover these expenses. Once the freight loads, the buyer becomes responsible for all other costs.
- Any additional brokerage, customs, and duty fees associated with international shipments are the customer's responsibility and are not included.
Standard Incoterms Information on included shipping to destination port via CIF (Cost, insurance, and freight) is available HEREWARRANTY:
We take pride in the quality and reliability of our well engineered Welding Machines . Our machines come with a Standard ONE Year Parts and Labor Warranty.
EXTENDED WARRANTY:
We also provide 1YR and 2YR Extended Warranty Options for purchase, which can give you further peace of mind on your equipment purchase.
For Extended Warranty Quote Requests please send an emailĀ with your extended term requirements to sales@electroweld.com
The Warranty Information for ELECTROWELD INDUSTRIES products is availableĀ HERE
SUPPORT:
Electroweld product manuals provide technical details on installation and commissioning. We can additionally provide remote support to your engineers for successful turn-up and commissioning of your machine. We can also provide a quote for on-site service if available in your country.
Please submit a Service Request using the following link:
You can also submit your Service Requests via email to service@electroweld.com
The TERMS & CONDITIONS for purchase of ELECTROWELD INDUSTRIES products is availableĀ HERE
Electroweld Industries
5, Hira Compound, R.C Marg, Chembur, Mumbai, INDIA - 400074
Call (India Office): +91 222 522 6180, +91-9702579330
Mobile/Whatsapp: +91-9820160332
Call (USA/Mexico Sales): +1 (214)-636-3048
Email:Ā sales@electroweld.com
Drop us a line and weāll get back to you as soon as possible
Contact Details:
Drop us a line via email or using the Contact form below and we will help find the best solution for your Welding Applications.
Electroweld Industries
5, Hira Compound, R.C Marg
Chembur, Mumbai, INDIA - 400074
Call (India Office): +91 222 522 6180, +91-9702579330
Mobile/Whatsapp: +91-9820160332
Call (USA/Mexico Sales): +1 (214)-636-3048
Email:Ā sales@electroweld.com
Drop us a line and weāll get back to you as soon as possible
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